Project Details
Mobile Nano-Filtration Plant for 55,000 BBLS/Day Low-Sulfate Seawater Injection
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Client
Saudi Aramco / SAIPEM
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Main Contractor
FK & Partner Company
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Engineering Consultant
IE-Consult
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Technical Partner
H2O Tech. Factory
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Date
2019
Project Summery
In 2019, FK & Partner was contacted for building water treatment plant. The project was a sulphate removal unit to produce 9,000 CMD and was constructed in 90 days. Only to meet client urgent demand. During the construction stage, FK & Partner faced many challenges, such as obtaining long-lead items and building the entire system in 90 days, design the plant to operate and maintain production with variable inlet pressure, the brine (reject) is to be returned to pressurized (20 bar) system, product is to be delivered to pressurized (15 bar system, limitation in space (client site), the plant to be designed to out-stand the 50 bar surge pressure, high salinity seawater (TDS>50,000 ppm), and finally uncertainty in feed water quality. The Construction took a place in our partner’s factory (H2O Tech Factory) in Dammam 3rd Industrial City with the supervision of our affiliate engineering office, Innovative Engineering Consulting Office.
- Consists of three skids, and each produces a capacity of 3,000 M3/day. The Containerized skids work as building blocks for the final size required at site.
- Skids designed to receive high pressure influent (20 Bar) and the maximum surge pressure is 50 Bar.
- NF Skid contains all main equipment (Pre-Treatment Unit, NF Elements, HP Pumps, Dosing Pumps, and Control Panel).
- Skid #4 has the Low-Sulfate Product pumps to boost the low-pressure product to 15 bar per client requirement.
- The Modular skids represent a complete plant for use in off-shore, remote areas, and limited spaces.
Modular Skids for Large Scale Plants
FK & Partner Co. successfully invented a new design for building large scale Mobile Nano Filtration Plants within short period of time.
